How Does Biofuel Work? 10 Steps to Biofuel Production

The use of bioenergy is on the rise, but how does biofuel function? This article describes how organic waste materials can be converted into renewable energy sources that can be applied in a number of different ways.

Different varieties of biofuel exist, and they all function similarly. Generally speaking, the phrase refers to the production of renewable fuel from biomass sources.

There are several benefits to using biological processes as opposed to geographical ones (like fossil fuels do). Ethanol and biodiesel are the two biofuels that are used the most frequently globally.

Different forms of biomass are used as feedstock for these renewable energy sources. Animal manure, sugar cane, cornstarch, and vegetable oil are examples of this.

There are other possible biofuel sources, though. For the generation of biofuels, there is a lot of research and development being done on algae and forestry waste.

Global research and development are being done on biofuel in general as a potential future source of energy. Given their growing acceptance, it’s critical to comprehend how biofuels function.

How Does Biofuel Work?

There are different types of biofuels and they work differently.

  • Ethanol
  • Biodiesel
  • Biogas
  • Solid Biofuels

1. Ethanol

A type of biofuel called ethanol is produced from fermented plant matter, like corn or sugarcane. The carbohydrates in the plant material are broken down by fermentation to produce ethanol, which is subsequently purified through distillation. A fuel for internal combustion engines can then be made by blending refined ethanol with gasoline.

Since ethanol is around 30% less efficient than gasoline per unit of volume, it takes more pure ethanol to travel the same distance as gasoline. Pure ethanol can only be used in engines of cars, light trucks, and motorcycles, and only when those engines have been specially modified for the purpose.

2. Biodiesel

Biodiesel’s efficiency is also lower than that of gasoline. However, a lot depends on the fuel’s composition and quality. The percentage of biodiesel in the gasoline mix is listed after the prefix B- on the labels for biodiesel at gas stations. For instance, B20 is a diesel fuel that contains 20% biodiesel.

The necessity for engine modification decreases with decreasing biodiesel addition percentage. In the long run, using pure biodiesel would cause some maintenance and performance issues. These maintenance issues can be resolved.

3. Biogas

Anaerobic digestion, which includes dissolving organic material like food waste, sewage, or agricultural waste without oxygen, is the procedure most commonly used to create biogas. Methane (CH4) and carbon dioxide (CO2) are combined to produce biogas.

The following are the most typical feedstocks utilized to create biogas:

  • Food waste and other organic waste and homes and businesses
  • Manure from cattle
  • Energy crops including willow, poplar, and miscanthus
  • Sewage and wastewater
  • Corn, Wheat, and Grass
  • Industrial Waste from Food Processing and Paper Mills
  • Landfill Waste

The precise feedstocks used will be determined by the biogas operation’s specific objectives, resource availability, and geographic location. Production of biogas can take place on a small (home, agricultural) or big (industrial, municipal) scale.

There are several applications for biogas, including:

  • As a transportation fuel, either by itself or in combination with diesel or natural gas.
  • As a fuel source for the production of electricity and heat in homes, companies, and power plants.
  • During industrial operations such as the creation of bioplastics, chemicals, and fertilizer.
  • To clean and disinfect wastewater.
  • Additionally, “biomethane,” or pure methane, can be produced from biogas and used to provide pipeline-quality gas.

In general, biogas is a flexible and sustainable energy source that can support energy independence, improve air quality, and lower greenhouse gas emissions.

4. Solid Biofuels

Burning Wood Pellets. Wood pellets are a type of solid fuel.

Fuels derived from solid biomass, such as wood, plants, and waste products, are known as solid biofuels. They can be burned to generate heat and power among other things, and they can also be utilized in a variety of other ways.

The solid biofuel is burned in a boiler during the combustion process to produce heat. The steam produced by this heat is then used to drive a turbine. The turbine produces electricity, which the power system can subsequently use to supply homes and businesses.

Solid biofuels can be burned in power plants that have been specifically built as an alternative to regular fossil fuels and as a means of lowering greenhouse gas emissions.

The kind of biofuel utilized, the technology for combustion, and the sustainability of its production process all affect how effectively a process runs and how much of an influence the biofuel has on the environment.

Solid biofuels are frequently utilized in commercial and domestic heating systems, as well as in industrial and power generation applications.

As a feedstock, they can also be used to make biofuels like bioethanol and biodiesel.

10 Steps to Biofuel Production

There are ten processes in all to get a finished biofuel product that you may put in your car.

  • Locating a Source of Oil
  • Testing the Oil
  • Oil Filtration
  • Producing a Trial Batch
  • Acquiring production tools
  • Obtaining Chemicals
  • Oil Pre-treatment
  • Biodiesel Processing
  • Precautions
  • Biodiesel Washing and Drying
  • Handling Glycerin

1. Locating a Source of Oil

Finding a supply of oil to start with is the most fundamental issue that people have. The majority of people buy their vegetable oil from nearby restaurants.

However, before discussing where to find raw fuel, we must ensure that the waste oil we receive should be pre-filtered to a 400-micron minimum.

De-watered have low quantities of free fatty acids. We advise you to buy used cooking oil from establishments that change their oil every week. This will assist you in locating oil of higher grade.

Canola, corn, and peanut oils are also available to consumers.

Animal fat, tallow, or lard are additional sources from which to obtain waste oil. However, because these sources have greater ratios of gel point, which might make your engine clog at higher temperatures, we do not advise that you collect waste oil from them.

2. Testing the Oil

We need to check the oil’s quality after you receive it to make sure we can use it. It is crucial to test the oil first. There are numerous testing options available. Testing the oil for acid and water is the two most important ones.

Simply heat the oil in a pan to check for bubbles to see whether there is any water present. We must study titration in order to measure acidity levels.

Titration is the term for the procedure used to measure acidity level. In order to do this, a sample of oil must be mixed with an exact quantity of pH-neutral alcohol. The level of acid would then be determined using a pH filter; typically, phenolphthalein is used.

It is crucial to check the levels of acidity. The base chemical we later add may be neutralized by the high quantity of acid if the oil has a high acidity level. Knowing the level of acidity allows us to calculate and add the precise amount of base chemical required to turn it into biofuel.

3. Oil Filtration

The oil becomes purer and more effective after filtering. We must ensure that the oil is free of impurities like food flakes. Out of all the options for filtering the oil, we advise bringing a 55-gallon drum with a metal drum filter on it.

Understanding the size of the filters is crucial. We advise that the perforations be as small as possible. The ideal filter would be a 400-micron one.

4. Producing a Trial Batch

Making a test batch would be a good idea before getting started. This will demonstrate whether or not the oil you recently acquired is valuable for making biofuel.

Making a test batch is relatively simple because all the ingredients are typically available at your local grocery stores.

5. Acquiring Production Tools

Making biofuel is not difficult for you if you have the right tools. You would need the following items to make all of this possible:

  • Containers for collecting oil: For handling and storing the collected oil. For this, you can reuse an old oil barrel or drum. Ask a neighbor to lend you one if they have one they’re not using if you can’t find one in the shed. In the worst situation, stop by the neighborhood scrap yard!
  • Ability to transport oil: to move oil from the oil gathering area (restaurants) to the oil production area (backyard is a suggestion). Typically, the oil barrel can fit in your truck.
  • Oil filters: To remove the oil so it can be processed. 400 micrometers.
  • A biofuel processor: By combining chemicals with the oil, this device will assist in turning your oil into biofuel.
  • An oil barrel: This is cleaned of impurities using a biofuel washing tank.
  • A tank for storing biofuel: These are needed to hold the filtered oil after washing and filtering.
  • Transfer Pumps: They are used to transport oil between various containers and exist in a variety of sizes and forms.
  • Titration kit: For measuring acidity.

6. Obtaining Chemicals

Methanol is utilized in the chemical process. Biodiesel is created when methanol combines with used vegetable oil.

You would also need sodium or potassium hydroxide, in addition to methanol. They are both accessible at plumbing supply stores. Potassium Hydroxide makes glycerin runnier and dissolves easily in methanol, thus we advise you to get some.

A catalyst will be used by any one of these hydroxides to initiate the chemical reaction between methanol and oil.

7. Oil Pre-treatment

Before the oil can be processed into biodiesel, it must be prepared for processing. In Step 2, we talked about calculating the oil’s water and acid content.

We should now look at how to handle watered-down oil and/or high acid content.


While there are various methods for dewatering oil, letting the oil settle is the most straightforward. Given enough time, the water just sinks to the bottom and can be removed because water and oil don’t get along very well.

The oil can also be heated to hasten this process. This makes it easier for the water molecules to disperse out of suspension by allowing the oil molecules to expand.

Lowering the acid level

Before using the oil to manufacture biodiesel, you should think about lowering the level of acid in the oil if the oil you receive has a high concentration of free fatty acids. High-free fatty acid feedstock can be converted into biodiesel, however, the process is somewhat laborious.

The reason for this is that by the time you have biodiesel, you will still have a lot of soap to deal with because you wind up using so much excess solvent.

There are two techniques to lessen your oil’s acidity:

  • Caustic Stripping
  • Acid Esterification
1. Cleaning with Caustic

In order to do this, some of the solid base (sodium or potassium hydroxide) must be dissolved in water before being added to the oil. As a result, the oil-free fatty acids will join the solid base and produce soap. After the oil has been dewatered and the soap removed, it can be used to make biodiesel.

Although effective, this method will result in less biodiesel because some of the oil will be converted to soap.

While some biodiesel facilities prohibit caustic stripping as a method of lowering free fatty acids, we know it can be done and it works. Some people merely favor the second approach.

2. Acid Esterification

The free fatty acids (FFAs) in the oil are modified during this procedure using sulfuric acid so they can still be converted into biodiesel. This method is suitable when working with oil that has a large amount of free fatty acids. It was chosen because, rather than converting FFA into soap, it only changes the acid chains to cause them to change into biofuel or biodiesel.

8. Biodiesel Processing

The main purpose of the earlier phases was to get ready for this one. This is the primary method of turning oil into biodiesel. The actual reactions that allow you to make organic oil biodiesel happen here, where the magic happens.

You need to practice excellent safety before we leave. Let’s look at some safety measures you should take.


You’ll be handling some rather corrosive liquids, methanol, strong alcohol, a fair bit of heat, and the transfer of combustible substances from one container to another. It is recommended to keep a fire extinguisher on hand that can put out an oil-based burn.

In a well-ventilated area, away from children and pets, and with the proper safety gear, biodiesel should preferably be processed.

Before manufacturing large amounts of biodiesel, check with your local government and fire department to make sure that any additives, alcohol, and other substances are handled and used in accordance with local rules and regulations.

The manufacturer’s warranty may be voided if homemade biodiesel is used in a diesel engine car. So give it a try if your old truck is past its warranty period.

When produced properly, biodiesel is often quite healthful. It is less harmful than table salt and breaks down more quickly than sugar. It is not regarded as dangerous if spilled because it has a greater flash point than regular petro-diesel.

9. Biodiesel Washing and Drying

When producing biodiesel, we frequently inject more methanol than we need. To be sure the chemical reaction has finished, do this.

After the reaction has been placed, a significant amount of the methanol is now a component of the original Biodiesel, however, it now has a little variation. Methanol in excess will end up in glycerin. Additionally, some of the extra methanol remains in the biodiesel.

  • Washing Biodiesel
  • Drying Biodiesel

1. Washing Biodiesel

Methanol molecules like water more than biodiesel when it is employed.

The dissolved methanol in the water is brought down into the water sheet where everything else is atop it by the water. If you wash it long enough, the excess methanol and other materials it was clinging onto will be completely removed.

The technique is essentially the same when utilizing a dry-wash system. Glycerin, soap, and methanol are caught or absorbed by the dry resin or powder, but biodiesel is allowed to pass through.

2. Drying Biodiesel

Let’s discuss how to get rid of the water now that you want to.

First of all, there are countless ways to dry biodiesel. They are scattered around the internet if you do a fast search. To make biodiesel, we’ll merely discuss some of the easier methods of doing it.

Bring your biodiesel outside in direct sunlight as one of the finest ways to achieve this. Let Mother Nature and the magic work together. The sun’s heat will assist all the water to evaporate quite quickly if the weather is dry enough.

Your biodiesel is ready for use once it has dried and been glycerin-free.

10. Handling Glycerin

Waste management facilities can receive the used glycerin. The facility has a unique processing device called an anaerobic digester, also referred to as a methane digester.

In essence, all of the raw sewage is combined in a sizable mixing apparatus before being moved to a sizable tank where bacteria eat and decompose the raw sewage.

Methane gas is then created as a byproduct by the bacteria. In methane power plants, the methane is captured and burned.

The bacteria use crude glycerin as food, which increases the production of methane. We now have a green option to dispose of all of our glycerin because the waste management facility was able to accept it all.


In conclusion, biofuels can be utilized for transportation, power, lighting, and warmth. The two steps of photosynthesis—the light reaction and the dark reaction take place in the chloroplasts of cells. Biofuels can be made from a variety of biological products, including wood, grasses, oils, sugars, and starches.


Editor at EnvironmentGo! | | + posts

A passion-driven environmentalist by heart. Lead content writer at EnvironmentGo.
I strive to educate the public about the environment and its problems.
It has always been about nature, we ought to protect not destroy.

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